G80 lifting chains are a staple for heavy lifting applications

G80 lifting chains are a staple for heavy lifting applications like moving furnace shells and wind tower hubs. Their strength and durability come from a specific manufacturing process.

• Material and Manufacturing: These chains are typically made from 20Mn2 alloy steel. The links are flash-welded and then undergo a two-step heat treatment process: quenching in oil at 860°C and tempering at 400°C. This process transforms the metal's structure, giving it a hardness of 38–42 HRC and a high tensile strength of 800 MPa.

• Safety and Standards: G80 chains are regulated by standards such as EN 818-4, ASTM, and ISO. A key safety feature is a minimum breaking strength that is at least 4 times the Working Load Limit (WLL), providing a significant safety margin. All components, including hooks and shackles, must be stamped with an "8" or "G80" to ensure they are compatible and rated for the same load.

• Inspections and Maintenance: Regular inspections are critical for safe operation. A guide from July 2025 emphasizes a five-step inspection process to check for wear, cracks, nicks, or other damage. Chains should be proof-tested every 12 months or after any overload event.

• Temperature and Chemical Limits: G80 chains can operate at their full WLL up to 200°C (392°F). Above this temperature, the WLL must be reduced. The chains should never be used in contact with acids or other aggressive chemicals, as this can severely weaken the material and increase its brittleness.

• Innovations: While the core technology for G80 chains remains stable, manufacturers are focused on enhancing production and quality control. Recent developments include:

  • Advanced automation in the manufacturing process to ensure consistent quality and precise link dimensions.

  • Special surface treatments like galvanization, painting, or blackening to improve corrosion and wear resistance.

  • Rigorous calibration and inspection processes, often using advanced equipment, to ensure each chain link meets high standards for strength and durability.

The overall trend is a focus on maintaining the proven strength and reliability of G80 chains while using modern manufacturing techniques to improve consistency, durability, and safety compliance.